The process and equipment supplier is the Italian company NOYVALLESINA Engineering S.p.A

Production capacity:

- tyre cord fabric 30/302 KNTS, 22/222 KNTS - 6660 tons per year or 12000 thousand linear meters per year.

The tyre cord fabric produced by “Kuibyshevazot” JSC has the high quality properties provided by application of the progressive technologies and modern equipment at all production stages.

Guaranteed constant and uniform quality of cord

The Cable Corder CC3 cabling machines manufactured by “Allma Saurer” provide the equal length of the inner and outer yarn in the cord, as well as stable parameters of twisting and winding due to the constant control of the yarn tension. The Cord Regulator in combination with the yarn brake ensures the controlled stop and start of the cabling process even in the case of a power supply failure. It guarantees conservation of all quality parameters and prevents from off-standard yarns in the fabric.

Uniform tension of warp yarns

The warp yarns tension and weft yarns insertion are continuously kept at the set parameter and controlled at each stop of the loom. In the case of inadequacy between the input set parameters and microprocessor parameters the loom is not started. The manufacturer of the weaving equipment is Picanol NV.

Seamless  tyre cord fabric, even selvedges in a roll and absence of defects

The applied winding method allows to produce rolls with a diameter up to 1.8 m without the so-called “cauliflower effect” and deformations. There is no deviation of width and selvedges density values. Increase of the fabric length in a roll influences positively the downstream process of dipping and stretching under heating.

Absence of «sagging» defect

Usage of the high stretching bicomponent weft and the uniform tension of warp threads prevent from the “sagging” defect at the downstream treatment of the fabric.

The technical characteristics